The STOROJET system occupies only 400 square meters and still offers space for around 7,300 load carriers. This efficient use of space allows the company to store a wide variety of products, primarily sports textiles, in a compact and organized way. The system’s compact design made it possible to expand warehouse capacity without costly structural changes – a major advantage in a region where available space is limited.
A particular highlight of the system lies in its customizable wooden load carriers, with base dimensions of up to 50 by 90 centimeters. These were perfectly tailored to the requirements of the mail order company. The decision to equip the carriers with a simple frame allowed the textiles to be stored directly in their shipping cartons. This straightforward yet effective solution eliminates unnecessary unpacking and repackaging, enabling direct shipment from the warehouse. The result: time savings, resource conservation, and a noticeable reduction in packaging material.
The decision to invest in STOROJET was not only driven by efficiency but also by strategic considerations. Like many others in the logistics sector, this sports mail order company faces a shortage of qualified personnel. Recruiting skilled workers has become increasingly difficult, making it essential to design work processes that require fewer manual interventions. Here, STOROJET’s automated workflows offer a clear advantage – taking over time-intensive tasks like goods organization and provision while relieving staff for other activities.
Two additional key aspects were the prevention of picking errors and the handling of returns. Incorrect orders are a costly issue in e-commerce, resulting in extra work and dissatisfied customers. The automated warehouse organization and precise item assembly have significantly reduced the error rate. Clear structuring ensures that every product reaches the customer reliably and directly. The same applies to the handling of returns – an especially challenging process in the textile sector. With STOROJET, re-sorting and re-storing returned goods are fast and uncomplicated.
The transition to STOROJET has also proven successful both economically and ecologically. Reusing the original packaging materials reduces consumption and costs while promoting sustainability. Moreover, accelerated workflows enable faster order processing and higher customer satisfaction.
With STOROJET, the sports mail order company from the Ruhr area has found a future-proof solution that combines efficiency, sustainability, and reliability. The project demonstrates how innovative technology can be tailored to meet unique market demands. Thanks to this investment, the company is well equipped to meet both current and future challenges. STOROJET has become a key factor in its modern, competitive warehouse logistics.
| Data Overview | |
|---|---|
| Height: | 6.98 m (plus 1 m for lifts) |
| Levels: | 15 (clear height 540 mm) |
| Footprint: | 398 m2 |
| High-speed lifts: | 4 |
| Robots: | 96 |
| Load Carriers | |
|---|---|
| 500x600 mm (W x D): | 5,600 |
| 500x900 mm (W x D): | 1,600 |
| Workstations | |
|---|---|
| Storage and retrieval | 4 |
| Performance | |
|---|---|
| Daily operating time: | 8 hours |
| Picks*/hour per port: | 720 |
The Bavarian company serves a wide range of customers from different industries, each with specific storage and handling needs. From small components to larger packages, every product must be stored safely and efficiently. A key factor is the flexibility of STOROJET’s load carriers, which can be adapted in both size and function to suit customer-specific requirements.
One major advantage of the system is the variable spacing between levels within the warehouse. This ensures optimal space utilization: flatter products require less height, while bulkier items can easily be stored on higher levels. Combined with the adaptable carrier sizes, this results in maximum flexibility – an essential feature for a fulfillment center with a diverse product portfolio.
The system’s load carriers have a uniform width of 50 centimeters and vary in length from 50 to 90 centimeters. Three different types were implemented, allowing both compact and elongated items to be stored efficiently without wasted space. The company customized the carriers to suit various product types – from small electronics to large gift wrap cartons – ensuring safe and space-saving storage across all product categories.
For the fulfillment center, this flexibility was a decisive factor, as it faces constantly changing customer requirements. The ability to adjust the warehouse dynamically to new product types or storage conditions not only increases efficiency but also provides a future-proof foundation for continued growth.
Beyond adaptability, STOROJET impressed with its high storage density on a relatively small footprint. Covering just 700 square meters, the system offers space for over 13,000 load carriers, resulting in a remarkable compression of storage space. This saves operating costs and enables the company to accommodate new customers and products without investing in additional warehouse facilities.
By implementing STOROJET, the fulfillment center has optimized its internal processes and strengthened customer relationships. The combination of fast, reliable goods availability and the flexibility to meet individual customer needs has made the company more competitive. The project demonstrates how STOROJET’s adaptable carrier system and variable shelf heights can significantly contribute to modernizing and optimizing logistics. For this southern German fulfillment center, the investment was the perfect solution for handling a wide variety of items efficiently and customer-oriented – now and in the future.
| Data Overview | |
|---|---|
| Height: | 6.44 m (plus 1 m for lifts) |
| Levels: | 13 (clear height 540 mm) |
| Footprint: | 700 m2 |
| High-speed lifts: | 6 |
| Robots: | 144 |
| Load Carriers | |
|---|---|
| 500x500 mm (W x D): | 7,598 |
| 500x700 mm (W x D): | 5,428 |
| Workstations | |
|---|---|
| Storage and retrieval | 4 |
| Performance | |
|---|---|
| Daily operating time: | 8 hours |
| Picks*/hour per port: | 780 |
Returns are a particular challenge for mail order businesses: items differ in size, condition, and packaging, yet they must be stored quickly and reliably and made available again when needed. Thanks to its intelligent design and flexible carrier configuration, the STOROJET system is ideally suited to these requirements.
In the returns warehouse, items are stored chaotically – meaning there are no fixed locations for specific products. This strategy allows maximum utilization of available capacity because every free carrier and its subdividable storage surface can be used, regardless of product type. STOROJET’s automated management ensures that the process never becomes confusing. Each item is digitally recorded in the company’s ERP system upon storage, making it easy to locate and retrieve for resale at any time.
On a footprint of just 220 square meters, a storage capacity was created that fully meets the needs of the returns area. STOROJET’s modular design was a decisive factor in the choice of system, as the retailer wanted to use the available space efficiently and had to build around two columns. The dense storage structure and automated organization made it possible to accommodate a maximum number of returned items without requiring additional space.
Since commissioning the automated small parts warehouse in 2023, the efficiency of returns processing has improved significantly. Automated processes greatly reduce manual effort, as items can be stored and retrieved without lengthy searches. Especially in a returns environment, where new items arrive daily, this enables faster processing and optimized reintegration of products into sales.
For the outdoor retailer, automating the returns warehouse was an important step in meeting growing market demands. Returns are among the most time- and cost-intensive processes in mail order. Introducing the STOROJET system has helped manage these challenges efficiently.
Alongside process optimization, the STOROJET system also contributes to the company’s sustainability goals. Faster inspection and resale of returned goods conserve resources and increase revenue.
Thanks to STOROJET, the outdoor shop has taken a future-proof path to make its returns logistics efficient, space-saving, and customer-centric. The combination of compact design, automated management, and simple operation makes the system an ideal solution for the demands of a modern mail order business. The project shows how innovative technology can help successfully master even complex logistical challenges.
| Data Overview | |
|---|---|
| Height: | 4.40 m (plus 1 m for lifts) |
| Levels: | 9 (clear height 540 mm) |
| Footprint: | 200 m2 |
| High-speed lifts: | 2 |
| Robots: | 40 |
| Load Carriers | |
|---|---|
| 500x800 mm (W x D): | 1,675 |
| Workstations | |
|---|---|
| Storage and retrieval | 2 |
| Performance | |
|---|---|
| Daily operating time: | 8 hours |
| Picks*/hour per port: | 320 |
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