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Brillenplatz.de, the online eyewear store established in 2011 offers a wide range of quality glasses with individual prescriptions, branded eyewear, sunglasses and ski goggles. With over 5,000 different models available, most of which are in stock, Brillenplatz.de ensures customer satisfaction through its extensive range of products.
Originally utilized for testing purposes during the development phase, the STOROJET system seamlessly transitioned into operational use at Brillenplatz.de. Despite limited space, an automated small parts warehouse using STOROJET was implemented within an area of only 100 m².
The automated storage an retrieval system spans a height of approximately 3.6 meters across six levels, currently accommodating up to 17,000 storage spaces for eyewear and accessories. To ensure redundancy, two high-performance lifts are employed, facilitating up to 3.5 presentations of carriers per minute for inbound and outbound processes. Only 15 robots are required to maintain the material flow using a goods-to-person principle. To facilitate work, Brillenplatz uses a supporting Pick-by-Light system that precisely illuminates the individual compartments on the differently sized carriers. This is particularly helpful in the applied multipick order picking process and helps to drastically minimize the error rate. This feature proves especially beneficial during the multipick order picking process, significantly reducing the error rate.
A broad product range combined with customers demand for short delivery times necessitates flexible solutions with high storage density. The highly redundant STOROJET system offers the required scalability during ongoing operations. Even small systems can be easily planned and implemented, growing in tandem with the company over time. Another significant advantage is the ability to use differently sized carriers with customized compartment configurations within a single system, with carrier lengths ranging from 50 to 90 cm.
An often underestimated factor in manual warehousing is the processing of returns. E-commerce stores, in particular, face significant time and cost investments in managing returns due to naturally higher return rates. Previously, each product had to be individually returned to its respective storage location, often leading to misplacements. With STOROJET, returns are seamlessly integrated into the daily storage process, minimizing the time-consuming individual storage of goods. Combined with continuous inventory checks during regular operations, this approach drastically reduces personnel efforts while maintaining an up-to-date inventory.
The pillars of the storage tower have been equipped with additional suspension points, allowing the automatic small parts warehouse to be expanded from 5 to 11 levels at any time. The efficient compartment configuration of the carriers could increase the storage capacity to approximately 31,000 storage spaces. Due to space constraints, the inbound and outbound processes occur in an adjacent warehouse.
The high modularity of the system enables the STOROJET conveyors to be directly integrated into the system, with these column-supported pathways serving as conveyor routes for the robots, eliminating the need for costly conveyor belts. In the future, a cross-hall corridor will transport goods directly to the neighboring warehouse, reducing travel distances for employees and further enhancing system efficiency.
| Height: | 3,6 m (zzgl. 1 m for lifts)) |
| Levels: | 6 (clearance 600 mm) |
| Opt. level expansion | 11 (clearance 260 mm) |
| Footprint: | 93 m2 |
| Highspeed Lifts: | 2 |
| Goods carriers: | 15 |
| 500x600 mm (WxD): | 560 |
| 500x660 mm (WxD): | 50 |
| Customized carrier configurations with around 17,000 storage spaces. | |
| 500x600 mm (WxD): | 1.020 |
| 500x660 mm (WxD): | 105 |
| Customized carrier configurations with around 31,000 storage spaces. | |
| Storage and retrieval | 1 |
| Daily operating time: | 8 hours |
| Picks*/Hour per Port: | 210 |
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